What Is a Costing Sheet? Every Cost of One Product, on One Page.
A costing sheet shows what one product really costs to make and land. Here is what goes in an apparel costing sheet, how to build one, and how to keep it accurate across suppliers.

A costing sheet (also called a cost sheet) is the document that adds up everything it costs to make and deliver one product: materials, trims, labour, overheads, packaging, freight and duties. Brands use it to find the cost price per unit, compare supplier quotes, and check that the product can sell at its target price and still make a margin.
The tech pack says how to make the product, the bill of materials lists what goes into it, and the costing sheet says what all of that costs. When the three drift apart, you find out at the purchase order, so the margin you planned is not the margin you get.
Key takeaways
- A costing sheet adds up every cost of one product, per unit, so you know what it really costs before you place an order.
- Most costing sheets are built from the bill of materials, plus labour, overheads, packaging, freight and duties.
- Costing happens in stages: a target cost at the start, supplier quotes during sampling, and a final cost before the purchase order.
- The biggest costing errors come from out-of-date material lists, missing small items and confusing factory prices with landed prices.
- Keeping the costing sheet linked to the product record stops numbers from drifting away from the real spec.
A design on paper. A decision in numbers.
A costing sheet turns a design into a business decision. Think of it as the page that tells you whether a style earns its place in the range.
It protects your margin, because you see before production whether the product can sell at its planned price. It lets you compare suppliers fairly, since every factory quotes against the same list. It shows trade-offs early, while changing a trim or fabric is still cheap. And it gives buyers the cost per unit when they decide how many to order.
Ten lines. One cost per unit.
Most apparel costing sheets include:
- Product header. Style name and number, season, size range, colourway, supplier and version date.
- Fabric cost. Each fabric with its consumption per unit (how much is used for one garment), wastage allowance and price per unit of fabric.
- Trims and components. Zips, buttons, thread, labels, interlining, elastic and any other parts, with quantity and price.
- Labour. Cutting, making and trimming, often shown as one "CMT" (cut, make, trim) charge from the factory.
- Processes and finishing. Washing, dyeing, printing, embroidery and pressing.
- Packaging. Polybags, hangtags, hangers, cartons and inserts.
- Factory overheads and profit. Usually included in the supplier's quoted price rather than listed by the brand.
- Testing and certification. Lab tests and quality checks the product needs before shipping.
- Freight, duties and other landed costs. Shipping, insurance, import duty, customs clearance and local transport to your warehouse.
- Price and margin summary. The cost per unit, the planned wholesale and retail prices, and the margin at each.
Three prices. Compare like with like.
Three terms come up in almost every costing conversation.
FOB (free on board) is the price the factory charges to make the product and load it for shipping. It does not include freight or duties.
Landed cost is the full cost of getting one unit into your warehouse: the factory price plus freight, insurance, duties and handling.
Target cost is the cost you need to hit for the product to sell at its planned price with the margin you want.
Always compare FOB with FOB and landed with landed.
One sheet. Three versions.
A costing sheet changes as the product develops, usually in three stages:
- Target costing. At the line planning stage, merchandisers set a target retail price and margin for each style, which gives a target cost.
- Pre-costing (quote stage). During sampling, suppliers quote against the tech pack and bill of materials. You compare quotes and adjust the design if it is over target.
- Final costing (confirmed cost). Once the sample is approved and the price is agreed, the cost is locked and used for the purchase order.
Save each stage as a version, so you can see how the cost moved.
Five things teams say about costing. And what is behind them.
The design changed after the quote, but the costing sheet did not, so the number was built on an old spec.
Cost from the current, approved BOM, and re-cost every time the spec changes.
Thread, labels, hangtags and cartons were left out, so the real cost is higher than the sheet.
List every small item. They add up across a large order.
The consumption assumed a perfect cut, which never happens in bulk.
Add a wastage allowance to every fabric line.
Prices from different months and currencies were added together without conversion.
Note the currency and date on every price, and convert before you add.
Their price left out freight, so you compared FOB with landed cost.
Bring every quote to the same basis before you choose.
Build it in eight steps
- Start from the approved bill of materials. Every material and component should already be listed. If you are not sure what a full one looks like, see our guide to the bill of materials in fashion.
- Add consumption and wastage. Ask the factory or your pattern team for fabric consumption per unit, and add an allowance for cutting waste.
- Price each line. Use current supplier prices and note the currency and date.
- Add labour and processes. Get a CMT price and separate prices for washing, printing or embroidery.
- Add packaging and testing. These small lines are easy to forget.
- Work out the landed cost. Add freight, insurance, duties and handling.
- Check it against the target. If it is over, decide what to change.
- Version and share it. Save each change with a note, and share the confirmed version with buying and sales.
For the formulas behind each step, read our guide on how to calculate product costing.
Follow one jacket. From target to confirmed cost.
Imagine Omar, a merchandiser at an outerwear brand. For example:
- At line planning he sets a target cost for a field jacket.
- Two factories quote against the same tech pack and BOM.
- One quote is over target, so design swaps the zip for a cheaper one.
- After the PP sample, Omar locks the confirmed cost as the final version.
- Buying orders from that version, not an older file.
Three documents. Three jobs.
A tech pack tells the factory how to make the product (see what a tech pack is). A BOM (bill of materials) lists every material and part, with quantities and costs. A costing sheet takes the BOM and adds labour, processes, packaging, freight and duties to reach a cost per unit and a margin.
Spreadsheets work for a small range. As it grows, the BOM changes but the costing sheet does not, and nobody knows which cost was agreed. A PLM (product lifecycle management) system keeps materials, quotes and approvals on one product record. New to the idea? Read what PLM is.
How Polluxa helps
Polluxa PLM is product lifecycle management software for fashion, footwear, beauty, consumer goods and manufacturing brands. It gives designers, merchandisers, suppliers and sales one shared record for each product, so costs are built on the current spec.
- Costs are no longer built on an old BOM. With Product Development, tech packs, BOMs, comments and approvals live on the product itself, with every version saved.
- Quotes no longer sit in email. With Vendor Management, you talk to suppliers on the quote, product or order itself, and each supplier sees only their part.
- Nobody has to guess why a cost moved. Every change is recorded with who, what and when.
- Costs are no longer retyped into orders. Supplier-ready POs are created straight from the product record.
Find out more about PLM software for consumer brands.
Start this week
- Pick one live style and check that its costing sheet matches the current BOM, line by line.
- Add currency and date to every price on that sheet.
- Put your last three supplier quotes on the same basis, FOB or landed, and compare them again.
When you want to see costing on your own products, book a demo.
Frequently asked questions
It is a document that lists every cost of making one garment: fabric, trims, labour, processes, packaging, overheads and often freight and duties. The total gives the cost per unit, which the brand compares with its target price and margin.
A BOM lists the materials and parts in a product with their quantities and costs. A costing sheet starts from the BOM and adds labour, finishing, packaging, freight, duties and margin to reach the full cost and selling price.
Usually a merchandiser, product developer or costing specialist, with prices from suppliers and the sourcing team. Factories often send their own breakdown, which the brand checks against its sheet.
CMT stands for cut, make and trim. It is the factory's charge for cutting the fabric, sewing the garment and finishing it, usually without the fabric cost when the brand supplies the materials.








